Aluminum Rod Breakdown Machine (RBD)

Aluminum Rod Breakdown Machine (RBD)

1. Product Overview

The Aluminum Rod Breakdown Machine is a specialized high-performance production line designed for the continuous drawing of aluminum or aluminum alloy rods. Typically processing inlet diameters of 9.5mm or 12.0mm, it reduces them to intermediate wire sizes ranging from 1.8mm to 4.5mm. Unlike copper machines, the Aluminum RBD is engineered to handle the unique metallurgical properties of aluminum, focusing on surface protection and efficient filtration.

2. Key Technical Features

Optimized Surface Quality: Aluminum is highly susceptible to "galling" and surface scratches. Our machines utilize ceramic-coated or tungsten carbide capstans and specialized die-holders to ensure a mirror-like surface finish on the drawn wire.

Dedicated Oil Lubrication & Filtration: To maintain the purity of the drawing process, the system is equipped with a high-capacity oil lubrication system featuring advanced centrifugal or vacuum filtration. This effectively removes aluminum "fines" (dust) to prevent wire breakage and extend die life.

High-Precision Tension Control: Aluminum has a lower tensile strength than copper. The machine employs a sophisticated multi-motor drive system (AC Variable Frequency) with high-response dancer arms to maintain precise, low-impact tension during high-speed operation.

Heavy-Duty Transmission: Given the larger inlet diameters of aluminum rods, the gearbox and transmission system are reinforced to provide high torque at the initial drawing stages while maintaining vibration-free performance at maximum speeds.

Flexible Layout: The machine can be configured with various take-up solutions, including Dual-Spoolers for non-stop production or Coilers (Drop-bucket) for large-weight packaging.

3. Core Components

Rod Pay-off Stand: Heavy-duty vertical or horizontal pay-off for 9.5mm+ rods.

Drawing Host: Multi-pass drawing section with high-precision speed ratios.

Filtration System: Integrated oil cooling and fines-removal unit.

Dancer/Accumulator: For high-sensitivity speed synchronization.

Take-up System: Automatic dual spooler or gravity coiler.

4. Technical Specifications (Typical)

Inlet Diameter: 9.5 mm / 12.0 mm

Outlet Diameter: 1.8 mm – 5.0 mm

Max Line Speed: 1000 m/min – 1500 m/min

Number of Dies: 9 – 13 passes

Main Motor Power: 200 kW – 400 kW (Depending on configuration)

Lubrication Medium: Specialized drawing oil

5. Why Choose Our Aluminum RBD?

Our Aluminum RBD series is designed for maximum uptime and superior surface consistency. By integrating energy-saving inverter technology and a highly efficient filtration system, we ensure that our clients achieve high-speed production with minimal scrap rates, making it the ideal choice for manufacturing high-quality aluminum conductors and alloy wires.

Technical Summary for Clients:

Raw Material: Aluminum / Aluminum Alloy (1xxx, 6xxx, 8xxx series).

Main Advantage: No-scratch technology and high-purity oil circulation.

Standard Compliance: Designed to meet international standards for conductor surface and elongation.

Official Contact：
Ms. Sunny
Export Manager
Email: sunny@hengtaiwx.com
Mobile/whatsapp:+8613771757317
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